Wings & Wheels #1 TOST Distributor

TOST
Wheels, Brakes
and Tires
for most sailplanes
MOST "COMMON SIZE AND TYPE" SAILPLANE WHEELS
ARE IN STOCK FOR QUICK DELIVERY!
TYPICAL TOST SAILPLANE
WHEEL TYPES
TOST GmbH is the sole
supplier of sailplane tires, main landing and support wheels
to every major sailplane producer in the world!
The large variety of wheel types used in sailplane production over the years can sometimes
make reordering difficult. Some sailplanes actually may have had different wheel types
used throughout the series production and in some cases the original assemblies are no
longer produced.
Below the most coming wheel types are pictured with brief descriptions to help identify
the type you have when parts or replacement is necessary. Wings
& Wheels is the largest re-seller of TOST products
in the USA and with familiarity with most sailplane designs and TOST
products can usually help solve your toughest problems.
Please feel free to call and we will try to answer your questions regarding wheels, brakes
and other genuine TOST products.
WINGS & WHEELS CAN NOW OFFER DISK BRAKE
CONVERSION KITS FOR SEVERAL SAILPLANE TYPES PRODUCED BY
TOST
Sailplane
wheel brakes are designed for normal landing conditions and often times a
sailplane producer has chosen a too-small brake due to other design criteria
(small space) or reduced production costs. Consider the loads acting on the
relatively small wheel of a sailplane and compare these to the forces
applied on a compact car with FOUR WHEEL BRAKES.
Especially on modern gliders with
their higher all-up weights the disk brake has become standard on many
designs. TOST therefore offers retrofit kits for the following sailplanes:Bocian
- Puchaz, Twin-Astir, Astir CS, Jeans Astir, Schiebe SF-34, Janus, ASK-13, Kiwi,
Glasflugel Mosquito, Hornet,
304, HpH 304C, 304CZ, SZD-55,
Jantar-Swift. DG100-400, DG600,
PW-6,
Schempp-Hirth Ventus - Discus and LS4 .
Two major types of landing wheels are common in sailplane use today:
The mechanical shoe brake and the hydraulic disk brake
(Pictured here)
The advantage of shoe brakes are simple construction, reduced space
requirements, lower force on the brake cable because of the servo action,
and of course the lower cost. These benefits are offset by fading effect and
long cables, which may dissipate a large portion of the manual forces either
by stretching cables or by incorrect installation or adjustment settings.
The Disk brake on the other hand needs more space and higher operating
forces, but because of its superior heat dissipation is capable of taking a
higher load. It shows scarcely any fading effect and in addition has greater
braking power.Sailplane brakes are often criticized and seldom understood.
Brake Cams and Levers for
TOST wheels
newer types are improved with hardened steel from solid steel unlike older
types of stamped steel


New type, stronger, hardened
steel machined parts
Brake Lever for most 5" wheels p/n 048570 $98.66
Brake lever and cam for GROB sailplanes p/n048571 $105.78
Brake lever and cam for Gnom/Super/Bimbo wheels p/n 048671 $98.44
Note: always change both parts together

Brake cam and lever (new type) for Lilliput wheels
These parts replace the old type parts that are no longer available
p/n 048478 $78.00
Anchor Bolt (also acts as Pivot point for
brake shoes)

Part# 048418 M10x1, Thread 25mm and nut (flange) 6mm
Part# 048419 M10x1, Thread 30mm and nut (flange) 3mm
Part# 048417 M10x1, Thread 25mm and nut (flange) 6mm
Part# 048518 M8x1, Thread 25mm and nut (flange) 6mm
Part# 048519 M10x1, Thread 30mm and nut (flange) 3mm
normal inventory includes most common brake
shoes
Wheel selection chart for most gliders and motorgliders
available on this link
Why doesn't my
brake work?
PLEASE READ!
Operating Manual for TOST Aircraft
Wheels
WINGS & WHEELS "STOCKS" MOST COMMON
TOST WHEELS
AND PARTS FOR ALL POPULAR TYPES.
ORDER TODAY......FLY AGAIN TOMORROW!

Most common types are shown ABOVE 4" Lilliput used
on Libelle, Cirrus, LS1, some LS3's and several others
NOW New improved type, stronger and better stopping
power than original.
replacement brake shoes (pair) with return spring $88.00
Please call for current prices on Lilliput wheels
BELOW small 4" Kobold wheel with 5" brake assembly used on
Discus and others

BELOW 5" STANDARD TOST
wheel is a larger and more robust wheel used on many sailplanes like the
Glasflugel Hornet, Mosquito, 304, Grob singles, ASW19 and 20's and many
heavier 2 place sailplanes. Note the heavier springs used on most of the
Standard brake shoes (one large and one smaller return spring) than those
used for Kobold type wheel.
Please call for current
prices on Kobold wheels
Brake shoes for Kobold and TOST standard 5"
Brakes $93.00

please inquire for prices for each application
Brake shoes (pair) with return springs $93.00
Please call for current prices on TOST
Standard 5" wheels
TOST Gnom & Bimbo Wheels
typical on some older twin gliders (Twin Astir and others) some light
airplanes
Brake Shoes and Springs for Gnom and Bimbo Brake from 1979

also available from stock
$108.00 pair
HYDRAULIC DISK BRAKE CONVERSIONS
ADD REAL STOPPING POWER!

Optional
DISK Brake wheels also available from TOST for some sailplanes
Tremendous stopping power is available from the addition of a Hydraulic Disk
Brake now offered by most manufacturers of new sailplanes. We can now also
offer retrofit kits for some older designs to replace
older and less effective mechanical show brake systems.
Typically, sailplanes that now have the larger 5" Standard brake and some
Kobold installations
will be candidates for these retrofits.
Installations may require some work
suitable only by qualified mechanics and in some cases may require
some simple machine work. parts are supplied by TOST and may include
modified parts from "Cleveland Brake"
and others from parts list supplied by the respective glider manufacturers
and may require some custom
modifications not specifically outlined in the installation instructions.
Kits available for:
Glasflugel Mosquito, Hornet and 304SZD-55, LS4, Discus,
ASW19/20, DG100-600, Grob Astir CS, ASK-13 and others.
Glasflugel Mosquito, Hornet and 304
Disk Brake conversion kit for Glasflugel Mosquito, Hornet and 304 consisting
of the following parts:
1) 055152 Disk Brake wheel 122-20
2) 048563 Wheel axel
3) 075820 Brake assembly 30-9 for DOT 4 Brake fluid
4) 055751 Torque plate assembly with anchor bolt
5) 058270 Master cylinder type 7
6) 058390 Hydraulic hose type 3a 900 mm length for the connection
from master cylinder to brake assembly 30-9
7) hydraulic hose 058375 is for the connection master cylinder to reservoir
8) 058550 Hollow screw with copper gaskets x 2
9) 075830 straight fitting
10) General arrangement drawings and installation instructions
11) License Charge for certification (paid to Messrs. Streifeneder)
$2095.00
ASW19-ASW20 Disk Brake Kit
(pictured below)

Includes the following parts:
055152 5" Disk brake wheel 122-20
075820 Brake assembly 30-9 for brake fluid DOT-4 with torque plate
075830 Hydraulic fitting
055755 Torque anchor plate assy T9603-1
058270 Master cylinder model 7 for brake fluid DOT-4
059510 Support for master cylinder model 7
058550 Hollow screw and 2 copper gaskets
058590 Hydraulic hose
800000 General arrangement drawing
$2087.00
Retrofit kit to upgrade LS
4 to LS 8 with disk brake
(if equipped originally with Kobold
wheel)
click on link above for parts list
1. 4" disk brake wheel 110-20 p/n
054111
2. Brake assembly 30-9 for use with brake fluid DOT 4 with anchor plate
p/n 075820
3. Hydraulic fitting 45° p/n 075831
4. Torque plate assembly with anchor bolt and bushing p/n 055742
5. Master cylinder type 7 p/n 058270
6. Support for master cylinder type 7 p/n 059510
7. Hydraulic hose type 2b, 500 mm length p/n 058765
8. Male stud elbow C4 p/n 058680
9. Cu pipe 500 mm length p/n 058695
10. Straight coupling B1 p/n 058620
11. General arrangement drawing, installation instructions T9318-0
Optionally, if you install the hydraulic reservoir
separately:
O1. Hydraulic hose type 1b, 250 mm length 058712
O2. Male stud coupling C3 058670
O3. Male stud elbow C4 058680
Retrofit kit complete, item 1-11 p/n 051411 $1895.00
Retrofit kit complete, item including O1-O3 p/n 051411 $1990.00
All prices ex works München
Required work: Installation of the wheel unit, brake assembly and master
cylinder with reservoir, laying of hydraulic hoses, filling and bleeding of
the system.
If you have only little experience with hydraulic
systems, we would recommend to contact an
appropriate work shop to have done that modification.
Finally,
Disk Brake conversion kit for Schempp-Hirth
Discus-Ventus (including A and B models)
From 4" Kobold wheel to Disk Brake

Retrofit Kit to upgrade Discus to Disk Brake including the following parts:
1) 054111, 4" wheel wheel 110-20 modified with disk brake 164mm diameter
2) 075820, Brake assembly 30-9 for use with brake fluid DOT-4 with anchor
plate
3) 075831, Hydraulic fitting
4) 055753 Torque plate assembly with anchor bolt with bushing
5) 075831 Hydraulic Hose 900mm type 3
6)058550, hollow screw with 2 copper gaskets
+ Male stud couplings
Parts may vary slightly for each application
$1985.00
PW6 Disk Brake conversion now
approved by
Austrian Authorities

Typical kit consisting pf Disk brake wheel, brake calipers, master cylinder
with reservoir or with
separate reservoir as applicable, high pressure hydraulic lines and
fittings, mount bracket for
caliper as necessary, manuals with instruction sheets and approval
documents.
(Pictured above is kit for Jantar/SZD gliders)
about $1847.00
NEW FROM TOST
Extra-light 4“ disk brake wheel for ultra-lite, LSA and light gliders
p/n 054400

with brake disk Ø 164 mm
and 2-piston-brake caliper
For use in gliders, ultralights and LSA.
The smaller brake caliper and vented
brake disk reduce the overall weight by
40 % compared to a conventional 4“ disk brake wheel.
Technical data:
Mass of wheel hub with brake disk: 1290 g
Mass of brake assembly: 230 g
Total mass: 1520 g (without tire)
Maximum static load: 900 daN
For use with brake fluid DOT 4
Installation width (including brake disk) 110 mm
Groove ball bearing inner diameter 20 mm
$732.00
TOST
NEW BRASS TAIL WHEELS
High quality tail wheel and
trimming weight all in one
The wheel hub from solid brass brings more
weight to the tail.
This helps to balance nose load/weight of pilot. Trim load safely carried in
the tail wheel.
The ideal trimming weight!
The two-part hub is equipped with ball bearings; for axle diameter 12 mm or
20 mm; easy tire mounting.
example weight 210x65 = Mass: 1400g (3.0865 lb) without tire 1950g
(4.299 lb)with tire

Moritz II 210x65 brass , 20 mm axle
p/n 032501 $267.00
Moritz II 210x65 brass, 12 mm axle p/n 032502 $253.00
Max II 200x50 brass 20 mm axle p/n 033501 $289.00
Max II 200x50 brass 12 mm axle p/n 033502 $274.00
NEW SPLIT WHEEL HUBS FROM TOST



Tail wheel Max II with split hub for
tire 200x50
for axle diameter 12 mm p/n 033112
for axle diameter 20 mm p/n 033120
The two-part hub is triply screwed, equipped with ball bearings; easy tire
mounting
$226.00 (without tire and inner tube)
Add $51.85 for complete MAXII wheel with TOST brand 200x50 tire and inner
tube
MORITZ 210x65 Split hub now available!



The two-part hub is triply screwed, equipped with ball bearings, inner
diameter optionally 12 mm or 20 mm
easy tire mounting.
Exchange of Tost tail wheel Moritz (032100) is the same dimension and nearly
same mass of wheel hub Moritz II.
The perfect replacement for the simple
plastic wheels.
Installation width: 50 mm,
Mass: 290 g (axle 20 mm) or 306 g (axle 12 mm) With ball bearings
Surface anodized in blue
Max load: limited by the load capacity of the tire = 200 kg load for tire
210x65 2 pr
for axle diameter 12
mm 032112 $226.00
for axle diameter 20 mm 032120 $226.00
Add $56.50 for complete with
Continental 2.10x65 tire and inner tube installed
TOST Nose and tail wheels

TOST
Cast aluminum support wheels as used on new production sailplanes and motorgliders
"Max" 200x50 wheel with 20mm bearings............$139.00
as above with TOST brand 200x50 H.D. Tire and Tube............$197.00
"MORITZ" 210x65 wheel with 20mm bearings....$154.00
as above with Continental 210x65 Tire and Tube......................$226.00
TOST 4" non-brake wheel for tire size 260x85 **
for nose and tail
on several gliders including ASK-21, Grob Twin
etc.......$305.00
** width and bearing size
available 60mm wide with 20mm bearing
available 8m5m wide with 17mm, 20mm or 25mm bearing
available 100mm wide with 17mm, 20mm or 25mm bearing
SPECIAL NYLON TAIL WHEEL

Tail wheel assemblies as used on
some GLASFLUGEL sailplanes and others.
Nylon Wheels Only (without Tire/Tube)
200x50.........$69.00
210x65 ........$69.00
Nylon wheel 210x65 for 12mm axel complete with Continental 210x65 tire and
inner tube assembled and ready for use $124.00
NYLON WHEEL COMPLETE WITH TIRE AND
INNER TUBE
Ideal for replacement of steel tail wheels and glider dolly wheels
Lightweight, sturdy, inexpensive

Complete and assembled with "Cheng-Shin"
4PR tire and inner tube
$109.00
also:
Nylon wheel 210x65 for 12mm axel complete
with Continental 210x65 tire and inner tube assembled and ready for use
$124.00
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